Deep-Tech · NPI/NPD · Scale-Up

Where engineering complexity becomes clarity.

We partner with founders and leadership teams navigating the difficult transition from deep-tech innovation to scalable, manufacturable products — bringing the executive engineering capability that transforms technical potential into industrial reality.

"Where disciplines converge"

25+
Years engineering leadership
Customers
Automotive OEM & Tier-1
NPI/NPD
Industrialisation and Launch
Scale-Up
Engineering capability growth
About

From technical possibility to scalable execution.

Tessera Engineering was founded to support deep-tech startups and SMEs navigating the challenges of scaling complex products and engineering organisations.

With experience spanning automotive, industrial, consumer, optics, and advanced electronic systems, the focus is on combining strong technical leadership with practical delivery execution.

Expertise includes multidisciplinary engineering leadership, NPI/NPD, manufacturing readiness, product industrialisation, technical governance, and engineering organisational development.

Services

Expertise & Services

We sit at the intersection of systems thinking, manufacturing readiness, and technical leadership.

01

Fractional Engineering & Technical Leadership

CTO/VP Engineering-level leadership for deep-tech startups, SMEs, and scale-ups requiring senior technical capability without a full-time executive structure.

  • Engineering organisation design and restructuring (Systems, HW, SW, ME, Optics, V&V)
  • Technical strategy and product roadmap definition
  • Execution discipline, gated development, and quality-led delivery
  • Alignment of engineering with commercial, manufacturing, cost, and timing objectives
02

Product Industrialisation & Scale-Up Advisory

Helping organisations transition complex prototypes into stable, manufacturable, high-volume production systems.

  • NPI/NPD planning and execution
  • DFM/DFA and cost-down strategy
  • Production readiness assessments
  • Supplier and manufacturing ramp-up support
  • Launch readiness for automotive-grade programmes
  • Root cause analysis and production stabilisation
03

Engineering Transformation & Organisational Scaling

Helping engineering organisations evolve from startup execution into scalable industrial engineering capability.

  • Engineering organisation structure and governance
  • Process implementation and development maturity
  • Programme governance and delivery predictability
  • Coaching engineering managers and technical leaders
  • Quality culture and risk-management frameworks
04

OEM / Tier 1 Programme Planning, Execution and Recovery

Support Programme Planning and Kick off. Rapid intervention support for programmes facing validation failures, integration issues, supplier escalation, or launch risk.

  • Programme planning, kick off and tracking
  • Execution reset and programme stabilisation
  • Root cause investigation and recovery planning
  • SOP risk reduction and launch support
Case Studies

Proven Execution

Real-world impact across complex product launches and organisational transformations.

Automotive AR-HUD System Industrialisation

Challenge

A deep-tech automotive programme required transition from advanced R&D into OEM-grade production readiness under demanding launch timelines.

Approach

Led cross-functional engineering execution across systems, optics, electronics, software, mechanics, validation, and manufacturing teams. Directed production line bring-up activities in Asia while strengthening technical governance, validation, and organisational alignment.

Outcome

Successfully supported launch readiness of a holographic AR HUD platform, balancing innovation, manufacturability, quality, and delivery timing for a major automotive OEM programme.

Learn more

Engineering Scale-Up & Organisational Maturity

Challenge

A rapidly growing engineering organisation required stronger cross-functional alignment, delivery structure, and technical leadership to support scaling product complexity.

Approach

Introduced clearer engineering governance, multidisciplinary coordination (Systems, Hardware, Software, Mechanics, Optics, V&V, Production), development structure, and organisational leadership.

Outcome

Improved engineering execution capability, strengthened collaboration across disciplines, and increased operational maturity to support industrialisation and global programme delivery. Team growth from 4 to > 40 engineers to support the project objectives.

OEM & Tier-1 Customer Programme Leadership

Challenge

Complex customer development programmes required coordination between European and Asian engineering teams, manufacturing partners, and global stakeholders.

Approach

Led technical customer engagement from RFQ through product development and manufacturing ramp-up while balancing technical and delivery objectives.

Outcome

Supported multiple successful programme awards and product launches across automotive, industrial, and advanced display technologies.

Contact

Let's discuss your engineering challenges.

Whether you need strategic technical leadership, support scaling engineering capability, or guidance industrialising a complex product, Tessera Engineering can help.